FINE MAG series

Reliable stable performance for long term.

We will meet the customer’s requirements with a wide variety of product lineup for diverse processes and materials.

  • Stable performance for a long term.
  • High filtration performance.
  • Extend the coolant life.
  • Reduce the tank cleaning frequency.
  • Prevent the breakdown of machine tool.
  • Reduce the running cost of the secondary filtration device.
  • Sufficient line up to manage variety of process and materials.
  • Meets CE, UL and CCC standards.

Recommended Industry and Workpiece

Coolant processing equipment  Linear motion devices  Linear systems/Linear guides/Ball screws
Coolant processing equipment  Bearing parts  Robots/Automotives/Construction machines
Coolant processing equipment  Iron manufacture  Crank shafts/Rolls for iron manufacture/Oxide scale
Coolant processing equipment  Construction machines and construction machine parts  Engine/Transmission/Hydraulic parts
Coolant processing equipment  Automotives/Automotive parts/Motorcycle parts  Engine/Transmission/Fuel injection systems

Product characteristics

Outstanding durability for the Drive System! (PAT.)

  • Frame design investigated and wear resistance in actual use has improved sufficiently.
  • Succeeded to avoid grinding wheel grits from sprockets, and prevent the trouble of magnetic drum parts.
Outstanding durability for the Drive System!1

Outstanding durability for the Drive System!2

Surface of the Magnet Drum is especially hardened!

  • There are no scratch on the surface of the Magnet drum!
  • Filtering and squeezing performance is stable for a long term.
  • Squeeze roller is also not scratched.
Surface of the Magnet Drum is especially hardened!1

Surface of the Magnet Drum is especially hardened!2

Forced drive mechanism for the Squeeze Roller!

Squeeze roller does not slip for this remarkable mechanism and led to sabing more coolant liquid.

Forced drive mechanism for the Squeeze Roller!1
Forced drive mechanism for the Squeeze Roller!2

Forced drive mechanism for the Squeeze Roller!3

Precise Magnet Arrangement based on magnetic field analysis!

Attracting power of the magnet is stronger than ever for its special arrangements based on a scientific study. Sludge can be recovered efficiently.

Precise Magnet Arrangement based on magnetic field analysis!1
Precise Magnet Arrangement based on magnetic field analysis!2

Precise Magnet Arrangement based on magnetic field analysis!3

Large amount of muddy sludge will remain when cutting cast iron.
FINE MAG can separate aimost 90% of the muddy sludge.(*Muddy sludge which is under 100 μ and 90% at weight ratio.)

Large amount of very fine muddy sludge will be generated when cutting cast iron which is the same as grinding.These fine muddy sludge will damage the machine tools, pumps, blades, etc., if it is not removed.

Casting Cutting Sludge

P-Roller and the new magnet arrangement reduced the amount of chips that has been stuck to the squeeze roller.

Example of Shaving Chips

Standard Roller
P-Roller

Factory cleanliness 

Oil content 41.3%  22.9%

Oil loss 0.4L/day  0.2L/day

※Penetration-free material which will push back the sharp chips.

Standard Roller
P-Roller

Marvelous durability

Chips stuck in roller.
Three months later

Chips does not get stuck easily.
One year later

Standard Roller
P-Roller

Excellent squeezing result

Well squeezed sludge in the box.

Model K/F (magnetic drum diameter: φ140 mm for models 4 to 18 and φ216 mm for models 24 to 36)

Standard type (Fine chips)

Features
  • Model K is rare earth magnet type which has ten times more magnetic power of ferrite magnet.
  • Model F is ferrite magnet type.

type KS・type FS (magnetic drum diameter: φ140 mm for models 4 to 18 and φ216 mm for models 24 to 36)

Secondary Filtration for Cutting/Shaving Process Type

Features
  • Effective design based on the analysis of magnet arrangement and shape which improved the attracting power of the magnet.
  • Amount of chips stuck on the squeeze roller is reduced and the performance improved.
  • Blade life will extend and the product defect ratio will decrease.
Practical Usage of FINE MAG
  • Secondary filtration of veryfine muddy sludge for cutting cast iron.
  • Filtration of shaving process coolant liquid.
  • Filtration of magnetic sludge which is contained in the coolant from the centrifugal oil separator.
type K・type F(magnetic drum diameter: φ140 mm for models 4 to 18 and φ216 mm for models 24 to 36)
type K・type F_Dimension of machine size

type KD・type FD(magnetic drum diameter: φ216 mm)

High Filtration Efficiency Type

Features
  • Filtering performance has improved by making the magnetic drum larger.
  • Best model for the fine chip sludge from lapping and honing. Also, for the sludge from the induction hardening that does not attract very well to the magnets.

type KSD・type FSDmagnetic drum diameter: φ216 mm)

High Filtration Efficiency and Secondary Filtration for Cutting/Shaving Process Type

Features

Large magnetic drum has higher filtering efficiency than Model KS/FS.

type KD・type FD
type KD・type FD_Dimension of machine size

type K・type F(magnetic drum outer diameter: 319 mm)

Large Capacity Type

Features
  • 500 L/min to 1,000 L/min available.
  • Model K is rare earth magnet type which has ten times more magnetic power of ferrite magnet.
  • Model F is ferrite magnet type.
  • Model KS/FS are aiso available.
  • Please contact us for details.
type K・type F(magnetic drum outer diameter: 319 mm)
type K・type F_Dimension of machine size

Model K : Rare Earth Magnet

10 Times Powerful Magnet

Rare earth magnet has ten times more magnetic power of ferrite magnet. Which enables to collect difficult magnetized sludge even with high viscosity coolant.

Sludge example of Model K-36

  • Secondary filter becomes unnecessary.
  • Tank cleaning frequency reduced to half.
  • Coolant life has doubled.
    • Work: Drive Shaft (SCr420)
    • Coolant: Oil based
    • Machine: Gear Grinder

Model F : Ferrite Magnet

Economical type for general process and materials. Attracting power of the magnet has improved by special magnet arrangement. For sludge that will attract to magnets very well.

Sludge example of Model F-4

  • Abrasive wheel life has doubled.
  • Filter change frequency of secondary filter reduced to half.
  • Scratch on the product reduced.
    • Work: Machine Parts (S65C)
    • Coolant: Water soluble
    • Machine: Cylindrical grinder

Case Study

Product specifications

Viscosity Processing Flow

Please refer to the following for oil based coolant (temperature 40℃).

Viscosity Processing Flow

Machine Selection (By application)

Machine Selection (By application)

Model Code

Model Code

Leg Dimensions (4 legs per unit bolts are M12)

Leg Dimensions (4 legs per unit bolts are M12)

Options

  • P-Rollers
  • Legs

Standard Specifications

Outlet: Bottom of frame
Motor Position: Left (when viewed from the scraper side)
Voltage: AC200V 50/60Hz 3ph
Current: 25 W
200V 50/60Hz: 0.25/0.22A (CE・UL・CCC Compliant)
220V 50/60Hz: 0.26/0.23A (CE・UL・CCC Compliant)
Current: 40W
200V 50/60Hz: 0.31A/0.28A (does not meet overseas standards)
220V 60Hz: 0.28A
Reduction ratio: 1/1000 size 4 to 36 (All models)
Reduction ratio: 1/900 size 50 to 100 (All models)
Accessory:One sludge box

Special Specifications

  • Voltage: 380V・400V・415V・440V 50/60Hz
    (CE・CCC Compliant)
  • Square flange inlet

※Please contact us for further information.

Caution

Make sure to read and understand the manual thoroughly before operating this product

※Product test result is an example. Actual results many differ according to the conditions.

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